The Sea Launch Failure Review Oversight Board (FROB) has concluded its review of the findings of an interagency CIS Joint Commission, which has been investigating the cause of the unsuccessful launch of January 30, 2007. All systems have been cleared for operations, pending completion and tests of all repairs on the Launch Platform. The commission concluded on March 12 that the failure initiated in the liquid oxygen (LOx) turbopump section of the RD-171M main engine. Following the initial FROB meeting in April with the commission, the Sea Launch partners performed internal inspections of already manufactured and tested RD-171M engines, with the objective of confirming the LOx feed system and pumps were free of debris. The FROB met again with the commission, May 24-June 1, to review results of the engine inspections and further findings. FROB Chairman Kirk Pysher, vice president and chief systems engineer for Sea Launch, reported that members of the FROB concurred with the commission findings, conclusions and recommendations.
"The FROB resolved that the CIS team, led by Energomash experts, manufacturers of the RD-171M main engine, presented sufficient facts and data to substantiate and justify the Joint Commission's findings and conclusions. The FROB concurs that the anomaly initiated within the RD-171M LOx turbopump as the result of a metallic object becoming lodged between the pump's moving and stationary components. This object ignited and burned as a result of friction-induced heat. The combustion of the object set off a string of events that led to the destruction of the LOx pump, RD-171M engine and ultimately the Zenit 3SL" - Kirk Pysher.
The commission performed a thorough review of operations on the RD-171M engine, following the standard full duration acceptance test that each manufactured engine undergoes at the Energomash test stand. This review included the RD-171M return-to-flight engine currently installed on a Zenit-2 vehicle awaiting launch from the Baikonur Space Centre this summer. The commission found two operations with the potential for introduction of foreign object debris (FOD) into the LOx feed system. The FROB confirmed that the commission identified the necessary corrective actions to preclude these operations as potential sources for FOD introduction in the future.
"The commission has conducted an extensive and thorough review of the processes, hardware and systems related to the engine and its supporting systems. The Sea Launch FROB completed its work with no constraints on continuing hardware production. We are now continuing to move forward to our launch operations in October. I am confident that we have not only identified the cause of the launch failure in January, but that we are also doing everything possible to ensure that this incident will never happen again. I am extremely proud of the professionalism and diligence demonstrated by everyone involved throughout this process and look forward to regaining our launch tempo" - Rob Peckham, president and general manager of Sea Launch.
In parallel with the investigation and corrective actions, the Sea Launch team is proceeding on schedule with repairs and re-certification of the Odyssey Launch Platform and associated launch support equipment. The Launch Platform is currently en route to a shipyard in British Columbia, where a team of specialists will be performing heavy industrial repair work and painting over the next several weeks. Sea Launch expects to complete these activities and conduct marine tests by the end of the summer.
The January 30 explosion of a Ukranian Zenit rocket has caused a ripple effect for a planned US Air Force launch... because the Atlas V booster uses an engine similar to the type that failed on the earlier launch. On Thursday, officials delayed the Atlas V's original February 22 launch date, to give engineers at the Air Force Space & Missile Systems Centre time to re-certify the booster's Russian-made engine. The next launch date is tentatively scheduled for March 8 from Cape Canaveral. The two engine types share 70 percent of their parts, according to Florida Today.
The Odyssey marine launch pad had a bittersweet homecoming Friday as it pulled into its berth off Nimitz Avenue in the Port of Long Beach. Although the structure bore the scorch marks of a Jan. 30 rocket explosion during a failed takeoff in the Pacific Ocean about 1,400 miles south of Hawaii, the spirit of the crew was unbowed.
Dramatic video images captured Sea Launch Co.'s oceangoing platform being engulfed in a massive fireball when a rocket being launched from it exploded. But the Long Beach-based company said Thursday that the damage appeared to be limited. In a preliminary assessment, the commercial launch operator said the platform, an oil rig converted to an oceangoing vessel with a launch pad, seemed to have retained its structural integrity after Tuesday's explosion in the Pacific and was operating under its own power. Engineers went aboard the platform Thursday to assess the damage.
"There was some damage to the pad, but the bridge is fine and the light bulbs in the hangar are still on and working" - Paula Korn, Sea Launch spokeswoman .
Following the unsuccessful launch of the NSS-8 spacecraft on January 30, and subsequent safing of all systems, Sea Launch is now in the process of securing the Odyssey Launch Platform and taking initial measures to determine the root cause and implement necessary corrective actions. Applications for all necessary permits and licenses required to proceed with these activities are also in process. A preliminary assessment of the Odyssey Launch Platform indicates that, while it has sustained limited damage, the integrity and functionality of essential marine, communications and crew support systems remains intact. The vessel is operating on its own power and is currently manned by the full marine crew. This team is performing a comprehensive assessment of all aspects of the vessel, including its structural integrity and sea-worthiness, in anticipation of identifying and planning the next steps. The team on the Sea Launch Commander is in excellent condition and is supporting these activities. The Commander incurred no damage during yesterday’s launch attempt, as it was positioned four miles from the Launch Platform at the time of lift-off.
A rocket carrying a commercial communications satellite exploded Tuesday during launch from an ocean-going platform in the equatorial Pacific.
"There was an explosion as we were lifting off" - Paula Korn, a spokeswoman for Sea Launch Co., which was launching The Boeing Co.-built NSS-8 satellite for Netherlands-based SES New Skies.
The self-propelled converted oil platform used for the launch had been cleared of all personnel. The launches are conducted remotely by a mission control team aboard a ship several miles away.